Anyang pneumatic forging hammer upgrade to hydraulic open forging hammer
Upgrading traditional Anyang pneumatic forging hammers to hydraulic forging hammers is a mainstream and efficient direction for equipment technology transformation in the forging industry. This upgrade brings comprehensive advantages, mainly reflected in four aspects: energy saving and consumption reduction, performance improvement, environmental improvement and economic benefits.
Improved Energy Utilization: The open hydraulic forging hammer uses an electric motor to directly drive the hydraulic pump, converting electrical energy into hydraulic energy that directly drives the hammer. This shortens the energy conversion path and improves efficiency, resulting in an overall energy utilization rate exceeding 30%.
More Stable Striking Energy: The striking energy of the Anyang pneumatic forging hammer is significantly affected by air pressure fluctuations and can be unstable. The open hydraulic forging hammer’s hydraulic system maintains stable pressure, ensuring consistent striking energy from each hammer strike, ensuring consistent forging quality.
Increased Striking Frequency: The open hydraulic forging hammer’s faster return speed allows for a higher striking frequency, thereby improving production efficiency.
Significant Improvements in the Working Environment and Environmental Protection: The loud noise of the Anyang pneumatic forging hammer primarily comes from the explosive sound of high-speed airflow, which poses a serious threat to workers and the surrounding environment. The operating noise of the open hydraulic forging hammer primarily originates from the motor, significantly improving the working environment.
Economic Benefits and Maintenance Costs:The modification was performed without altering the original machine body structure and foundation, maximizing the use of existing resources and avoiding the significant cost and hassle of dismantling old equipment and constructing a new foundation.
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