The C66Y Hydraulic Open Die Forging Hammer, with its high-energy striking efficiency, precise control performance, significant energy-saving and environmental protection advantages, and low maintenance costs, has successfully helped traditional forging companies achieve technological upgrades, reduce costs, and increase efficiency. It is an ideal choice for equipment upgrades in modern open die forging workshops.
Project Background and Requirements Analysis
Application Company: Forging Branch of a Large Heavy Equipment Manufacturing Company
Existing Equipment: Traditional Double-column Steam Hammers (5-ton die forging hammer, 3-ton open die forging hammer)
Key Pain Points:
High Energy Consumption: Steam hammers require a large boiler room, resulting in extremely low thermal efficiency (approximately 2%-5%), significant energy waste, and high operating costs.
Severe Pollution: Coal-fired boilers produce large amounts of carbon dioxide, sulfur dioxide, and dust, placing significant environmental pressure and incompatible with national green manufacturing policies.
Poor Control Precision: Striking energy and frequency are manually adjusted based on experience, resulting in poor dimensional consistency in forgings, high scrap rates, and high subsequent machining allowances.
Complex Maintenance: The boiler system is complex to maintain, resulting in low equipment reliability and frequent downtime, impacting production schedules.
Harsh Working Environment: High temperatures, high humidity, and high noise levels are detrimental to employee health and corporate image.
To cope with increasingly fierce market competition and stringent environmental regulations, the company decided to upgrade its forging production line. The core measure was to phase out all steam hammers and introduce new electro-hydraulic powered hammers.
The C66Y Hydraulic Open Die Forging Hammer highlights the following technical features:
Economic Benefits: While the initial equipment investment is high, the remarkable energy savings, improved material utilization, and reduced maintenance costs result in a payback period typically within 2-3 years, resulting in significant long-term economic benefits.
Technical Quality: Precise digital control capabilities provide a solid foundation for optimized forging processes and stable product quality, enhancing the company’s core competitiveness.
Social Benefits: This completely resolves environmental bottlenecks, fulfills social responsibilities, and significantly improves employee occupational health.
It can be easily linked with the manipulator and rotary table to form a semi-automated forging unit, reducing reliance on operator experience.
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